Large industrial manufacturing plant with heavy machinery and assembly lines

Manufacturing

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Manufacturing Use Cases

Purpose-built capabilities that address the most pressing security and operational challenges in manufacturing environments.

Industry Challenge

  • Modern manufacturing environments rely on millions of PLCs, sensors, robots, and OT systems that were never designed for today’s identity and key-management demands.
  • Internal SCADA, historian, and DCS traffic still depends on long-lived certificates that expire silently and require a PKI that OT teams cannot realistically operate.
  • Sensitive operational data — historian logs, production recipes, IP assets — is encrypted with keys tracked manually in binders, spreadsheets, or ad-hoc HSM scripts.
  • IEC 62443 requires provable identity and key governance, but manual processes cannot deliver the automation, auditability, or scale required across the factory floor.

Amera® Solution

Certificate-Free Device Identity and Automated Key Governance for OT

  • Deterministic, hardware-rooted identity for PLCs, sensors, and edge devices — no internal CA, no certificate renewal, no PKI infrastructure on the OT network.
  • SCADA, historian, and DCS connections use continuously rotating symmetric keys instead of static TLS certificates, eliminating expiry-driven outages.
  • AmeraKey® governs encryption keys for historian databases, recipe stores, and IP repositories with deterministic derivation, rotation policies, and audit-ready logs.
  • All identity and key operations run inside the OT network — no cloud dependency, no external trust chain, no exposure of operational systems.

Use Cases

1

Replacing Per-Device X.509 Certificates on OT Networks

Managing certificate lifecycle for thousands or millions of PLCs and sensors is operationally impossible. AmeraKey® replaces per-device certificates with deterministic, hardware-rooted identity that never expires and requires no CA infrastructure.

2

Eliminating PKI for Internal SCADA/OT Encryption

Internal SCADA, historian, and DCS systems often run on long-lived TLS certificates that expire silently. AmeraKey® replaces these certificates with auto-rotating symmetric transport keys, removing renewal calendars and reducing OT attack surface.

3

Encryption Key Governance for Operational Data Stores

Historian logs, production recipes, and IP repositories contain highly sensitive operational data. AmeraKey® governs all data-at-rest keys with deterministic derivation, rotation, and audit logging — replacing manual HSM scripts and binder-based key tracking.

Key Benefits

No internal CA or certificate lifecycle

Eliminates PKI from the factory floor and removes a major operational and security burden.

Hardware-rooted device identity

Deterministic identity derived from device characteristics — cannot be cloned or extracted.

Auto-rotating transport encryption

Keys rotate continuously, eliminating silent certificate expiry and reducing lateral-movement risk.

Automated key governance for sensitive data

AmeraKey® manages the full lifecycle of data-at-rest keys for historian, IP, and recipe stores.

IEC 62443-aligned auditability

Every identity and key event is logged and exportable as compliance evidence.

Positioning Statement

Amera® secures the modern factory floor with certificate-free device identity and automated key governance — eliminating internal PKI while protecting every PLC, sensor, and operational data store in alignment with IEC 62443.

Manufacturing — Amera Technologies